Strudex Rubber Mill Liners for Metso SAG Mills

Strudex, a global leader in innovative rubber mill lining solutions, proudly introduces its latest breakthrough: high-performance rubber mill liners for Metso 10.4m SAG mills. Engineered for durability, efficiency, and safety, these liners redefine industry standards by doubling service life, reducing costs by 30%, and cutting maintenance downtime by 50%. Combining cutting-edge materials, structural innovation, and deep grinding expertise, Strudex delivers a solution that optimizes productivity while prioritizing operational safety.

Continuous Improvement: Tailored Rubber Mill Liners for Evolving Needs

A mill lining is a customized wear part, and its design directly impacts mill throughput, grinding costs (energy, media, maintenance), and overall efficiency. At Strudex, we collaborate closely with customers to continuously refine rubber mill liner designs based on real-time process data. Our iterative approach ensures liners are always optimized for current operating conditions, maximizing performance and cost savings.

Superior Optimization Capabilities: Precision Meets Performance

Strudex’s rubber mill liners for Metso 10.4m SAG mills are the result of advanced simulation tools and decades of grinding expertise. Key achievements include:

• Double Lifespan: Proprietary material blends and structural enhancements extend liner longevity, reducing replacement frequency.

• 50% Faster Maintenance: Modular designs and lightweight components streamline installation, minimizing downtime.

• Energy Efficiency: Weight reduction lowers mill load, cutting power consumption without compromising grinding capacity.

Leading Innovations: Dual-Material Breakthrough

Traditional metal liners (e.g., chrome-molybdenum steel) face challenges like fracture risks and unplanned shutdowns. Strudex’s rubber mill liners integrate a hybrid approach:

• Natural Rubber: Absorbs impact forces, reducing stress on the mill shell.

• Alumina Ceramic Inserts: Ultra-wear-resistant surfaces enhance durability in high-abrasion environments.
  This hybrid design merges the best of both worlds: rubber’s shock absorption and ceramic’s hardness, delivering unmatched wear resistance and operational stability.

Unique Knowledge in Grinding: Science-Backed Design

Strudex’s team leverages deep insights into ore characteristics, mill dynamics, and wear patterns to create rubber mill liners that:

• Minimize grinding media consumption.

• Improve particle size distribution for downstream processes.

• Adapt to varying ore hardness and mill speeds.

Local Support, Global Expertise

With a network of engineers and service centers worldwide, Strudex provides:

• On-site audits to tailor rubber liners to specific mill conditions.

• 24/7 technical support for troubleshooting and upgrades.

• Training programs to empower plant teams in rubber mill liner maintenance.

Safety First: Reducing Risks, Enhancing Reliability

Strudex rubber mill liners are designed to:

• Eliminate premature failures that cause hazardous unplanned stops.

• Reduce worker exposure to heavy lifting during replacements.

• Comply with global safety standards (e.g., ISO 45001).

The Bottom Line: Higher Output, Lower Costs

For mines and processing plants using Metso 10.4m SAG mills, Strudex’s rubber mill liners offer:
✅ 30% lower total cost of ownership (reduced energy, media, and maintenance costs).
✅ 50% fewer maintenance hours, boosting annual production uptime.
✅ Lightweight yet robust construction for sustainable operations.

About Strudex

Strudex specializesnd wear solutions for mining and mineral processing. Our customer-centric approach and relentless innovation ensure mills run longer, safer, and more profitably.