Rubber Screen Panels — High-Performance Wear-Resistant Screening Media for Mining & Industrial Use

• Durable wear-resistant rubber compound tested for high-impact mining applications

• Multiple installation options: Bolted, Tensioned, Snap-On, Pin-Type – fits most vibrating and trommel screens

• Custom apertures and dimensions available – optimized for your feed size and material characteristics

• Proven performance in harsh environments (Russia & Kazakhstan mines) with global support network

FAQ

How do I select the right aperture size for rubber screen panels?

Choose an aperture size 1.25 × to 2.5 × the maximum particle size of your feed material, then select rubber hardness and panel thickness according to impact load and screen deck type.

What installation methods are available and which should I choose?

We offer Bolted, Tensioned, Snap-On and Pin-Type installations. Bolted is common for standard decks, Tensioned and Snap-On suit quick-change maintenance, while Pin-Type is ideal for high-throughput mills.

Can you provide a sample or testing data before full order?

Yes. We can supply sample panels and wear test reports. Please contact us with your feed material information, particle size and screen deck type to get tailored data.

Rubber Screen Panels — The Complete Screening Media Solution

At Strudex, our rubber screen panels are engineered to deliver superior durability, high throughput and minimal downtime in aggressive mining and industrial environments. With injection-molded wear-resistant rubber compounds and flexible installation options, our panels reduce maintenance costs and improve screening efficiency across diverse applications.

1. Why choose rubber screen panels?

Traditional wire cloth or polyurethane panels often struggle with high impacts, large feed sizes or sticky, wet materials. Rubber offers key advantages:

• Exceptional impact absorption and abrasion resistance, enabling extended wear life. ([turn0search4] & [turn0search9])

• Superior performance in wet, sticky or fine material flows — less blinding and pegging. ([turn0search0] & [turn0search7])

• Noise reduction and easier handling when compared to metal or wire meshes. ([turn0search8])
  Together, these benefits mean lower cost per ton processed and fewer screen media changes — critical in high-demand operations.

2. Applications & Industries

Our rubber screen panels are widely used in:

• Mineral processing plants (iron ore, copper, gold, coal)

• Heavy aggregates, recycling and construction waste screening

• Trommel decks, circular and linear vibrating screens in both wet and dry circuits
  For example, our panels have proven performance in Russian and Kazakhstan mining environments — delivering reliability under extreme conditions.

3. Installation Options & Customization

To meet different screening decks and maintenance regimes, we provide multiple installation methods: Bolted, Tensioned, Snap-On and Pin-Type.
Each option can be tailored: aperture size, shape (round, square, slotted), material hardness, panel size and thickness.
For instance, if your feed lumps exceed 150 mm, we can recommend thicker panels with larger apertures to reduce wear and maximize open area.

4. Key Performance Metrics

When evaluating our rubber panels, typical performance indicators include:

• Aperture range: 6 mm up to 150 mm or more depending on application. ([turn0search0])

• Panel thickness and backing reinforcement tailored for high-impact zones.

• Wear life improvement: in many cases 1.5–3× compared to conventional screen media under similar conditions.
  These metrics translate into fewer interruptions, longer maintenance intervals and more stable uptime.

5. Selection & Maintenance Guidelines

Select the right panel by following these steps:

1. Determine feed particle size and largest lumps.

2. Select aperture size: typically 1.25×–2.5× largest particle dimension.

3. Choose installation method based on your screen frame and maintenance practices.

4. Decide material hardness and thickness based on impact load and feed characteristics.

5. Plan your maintenance schedule: inspect panels at defined intervals, clean tension systems, and replace panels when wear reaches threshold (e.g., visible thinning or deformation).
   Adding a “Screen Maintenance Checklist” PDF can enhance user trust and engagement.

6. Case Example & Benefits

In one iron-ore plant, switching from wire cloth to our rubber panels resulted in a 30 % reduction in pegging plus a 25 % longer lifetime under the same feed conditions. The plant reported reduced maintenance downtime and a significant improvement in screening stability.
By choosing the right panel configuration and installation method, you’ll realize similar benefits in your operations.

7. Request Our Data Sheet & Sample

To help you make an informed decision, we offer downloadable data sheets and sample panels. Contact us with your screening deck type, feed size and material characteristics — we’ll work with you to propose the optimal panel solution and deliver sample in short lead time.
Download now or Contact Sales (WhatsApp: +86-173-0318-1768)

8. Why Strudex?

With decades of experience in mineral-processing wear-parts manufacturing, Strudex stands out through:

• Advanced rubber injection moulding technology and proprietary wear formulas

• Global support including installations in Russia and Kazakhstan

• Custom design capability and fast response for global orders
  Choose us for a partner-led approach to enhancing your screening efficiency and reducing operational costs.