Modular Anti-Clogging Rubber Screen Panels

Product Overview

Strudex modular screen panels are engineered as a complete screening media solution for vibrating screens used in mining and aggregate operations. By combining wear-resistant polyurethane and elastic rubber materials with a modular panel structure, these screen panels improve screening efficiency, simplify maintenance, and extend service life. Designed for compatibility with modern vibrating screen systems, Strudex panels help operators achieve stable throughput with lower lifecycle costs.

Core Advantages of Modular Rubber & PU Screen Panels

Optimized Screening Efficiency for High-Throughput Systems

The precisely engineered apertures and open-area design ensure accurate particle separation while maintaining consistent material flow. This makes Strudex modular screen panels ideal for high-capacity vibrating screens where efficiency and throughput stability are critical to plant performance.

Wear-Resistant Materials for Extended Service Life

Manufactured from high-performance polyurethane and rubber compounds, these panels provide excellent resistance to abrasion, tearing, and impact. This durability significantly reduces premature wear when screening hard ores, aggregates, and abrasive materials.

Modular Design for Simplified Maintenance & Reduced Downtime

The modular panel structure allows individual panels to be replaced without dismantling the entire screen deck. This maintenance-friendly design reduces downtime, lowers labor intensity, and supports continuous operation in large-scale mining and quarrying plants.

System Compatibility with Major Vibrating Screens

Strudex modular screen panels are designed to fit a wide range of vibrating screen types, including dewatering screens, banana screens, and linear screens. OEM-compatible dimensions ensure easy integration into existing screening systems without structural modification.

Improved Workplace Safety & Noise Reduction

Compared with traditional steel screens, rubber and PU panels absorb vibration and impact energy, helping reduce operating noise and improving on-site safety and working conditions for plant operators.

Operation Guide for Modular Screen Panels

Pre-Installation Preparation

Ensure the screen deck is clean, flat, and free of debris. Verify panel size, aperture, and fixing system match the application requirements.

• Check screen frame condition

• Confirm panel specifications

• Prepare fixing components

Installation Steps

Install panels sequentially from one side of the deck to ensure proper alignment and secure locking.

• Position panel on support rails

• Align edges with stringers

• Fix using pins, bolts, or locking system

• Inspect overall tightness

Startup & Operation

Run the screen at low load during initial startup, then gradually increase material feed.

• Observe vibration stability

• Check for loose panels or abnormal noise

• Monitor material flow
  
  
  

Frequently Asked Questions 

What is the main advantage of modular screen panels compared to traditional screen meshes?

Modular panels offer easier maintenance, longer service life, and reduced downtime by allowing individual panel replacement instead of full screen deck changes.

Are polyurethane and rubber panels suitable for heavy-duty mining applications?

Yes. Both materials provide excellent wear resistance and impact absorption, making them ideal for abrasive and high-load screening environments.

Can these panels be customized for different vibrating screen brands?

Absolutely. Strudex supports OEM-compatible designs and custom dimensions to match various screen manufacturers and models.

Are these panels suitable for wet screening and dewatering applications?

Yes. The elastic surface and optimized apertures help reduce blinding and maintain stable performance in wet or slurry screening conditions.