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The flotation machine rotor and stator are the central accessories of the flotation machine. Our products have good abrasion resistance, impact resistance, tear resistance and chemical stability.
The rotor-stator system consists of two main components: the rotor, which rotates, and the stator, which remains stationary. The rotor creates a turbulent flow that disperses air bubbles throughout the pulp, while the stator helps to stabilize this flow, ensuring uniform distribution. This interaction generates micro-bubbles that attach to mineral particles, allowing them to float to the surface for collection. The use of rubber lining in the flotation cell provides excellent resistance against corrosion and abrasion, extending the lifespan of both the rotor and stator.
Strudex has more than 20 years of experience in producing flotation machine rotors and stators. The products are of high quality and accurate dimensions, and are favored by customers.
1. Taking into consideration of slurry flow direction and wear conditions in a flotation cell, products are designed by using either thick or thin rubber-filled blades to improve wear resistance performance of rotors and stators.
2. With initial product design completed, finite element analysis and wear analysis are conducted for optimization before a final design scheme is determined.
3. Rotors and stators for flotation machines mainly consist of metal inserts and wear resistant rubber. Metal inserts are of fabricated structure, with advanced flame cutting for material preparation, followed by accurate welding under strict process standard, and are also tested with a dynamic balancer for balance inspection so as to guarantee the strength and balance performance of the skeleton inserts for the products.
The design of the rotor-stator system maximizes bubble-particle contact, leading to higher recovery rates of target minerals. The precise engineering of the rotor's blades and the stator's openings ensures that air is efficiently introduced into the pulp, promoting better dispersion and increasing the probability of particle attachment. Additionally, the system minimizes dead zones where bubbles and particles can become trapped, further improving the overall efficiency of the flotation process.
The rubber lining not only protects the flotation cell from wear but also reduces friction between moving parts, leading to less energy consumption and lower operational costs. The modular design of the rotor-stator system allows for easy replacement and maintenance, minimizing downtime and ensuring continuous operation. Regular inspection and timely replacement of worn components help maintain peak performance and extend the service life of the equipment.
The flotation machine rotor and stator are the central accessories of the flotation machine. Our products have good abrasion resistance, impact resistance, tear resistance and chemical stability.
The rotor-stator system consists of two main components: the rotor, which rotates, and the stator, which remains stationary. The rotor creates a turbulent flow that disperses air bubbles throughout the pulp, while the stator helps to stabilize this flow, ensuring uniform distribution. This interaction generates micro-bubbles that attach to mineral particles, allowing them to float to the surface for collection. The use of rubber lining in the flotation cell provides excellent resistance against corrosion and abrasion, extending the lifespan of both the rotor and stator.
Strudex has more than 20 years of experience in producing flotation machine rotors and stators. The products are of high quality and accurate dimensions, and are favored by customers.
1. Taking into consideration of slurry flow direction and wear conditions in a flotation cell, products are designed by using either thick or thin rubber-filled blades to improve wear resistance performance of rotors and stators.
2. With initial product design completed, finite element analysis and wear analysis are conducted for optimization before a final design scheme is determined.
3. Rotors and stators for flotation machines mainly consist of metal inserts and wear resistant rubber. Metal inserts are of fabricated structure, with advanced flame cutting for material preparation, followed by accurate welding under strict process standard, and are also tested with a dynamic balancer for balance inspection so as to guarantee the strength and balance performance of the skeleton inserts for the products.
The design of the rotor-stator system maximizes bubble-particle contact, leading to higher recovery rates of target minerals. The precise engineering of the rotor's blades and the stator's openings ensures that air is efficiently introduced into the pulp, promoting better dispersion and increasing the probability of particle attachment. Additionally, the system minimizes dead zones where bubbles and particles can become trapped, further improving the overall efficiency of the flotation process.
The rubber lining not only protects the flotation cell from wear but also reduces friction between moving parts, leading to less energy consumption and lower operational costs. The modular design of the rotor-stator system allows for easy replacement and maintenance, minimizing downtime and ensuring continuous operation. Regular inspection and timely replacement of worn components help maintain peak performance and extend the service life of the equipment.
