Strudex Flotation Rotors and Stators 

Our mineral flotation mechanism is designed for mineral processing plants that demand longer wear life, stable operation, and better flotation recovery. Unlike conventional one-size-fits-all flotation mechanism parts, our rotor and stator assemblies are engineered around actual pulp flow behavior, wear patterns, and dynamic loading conditions.

Why Choose Strudex Flotation Rotor and Stator?

Traditional flotation rotors and stators often fail prematurely due to uneven wear, vibration, poor air dispersion, and inconsistent slurry flow. Strudex solves these problems through a design philosophy we call “Form Follows Fluid Dynamics”.

Our flotation mechanism parts are developed to:

- Reduce uneven wear in high-impact zones

- Improve slurry flow and air dispersion

- Maintain precise clearances inside the flotation cell

- Minimize vibration and protect the drive train

- Extend maintenance intervals and reduce downtime

- Improve bubble-particle collision and flotation recovery

Robust Construction: Steel and Rubber Synergy

A superior design is only as good as its construction. Strudex flotation rotors and stators are built to survive the harshest mineral processing conditions by combining a high-strength metal skeleton with high-abrasion-resistant rubber.

Precision-Engineered Metal Skeleton

The foundation of every Strudex flotation rotor and stator is a fabricated metal skeleton designed to provide the rigidity needed to maintain precise clearances within the flotation cell.

Advanced Cutting

We use state-of-the-art flame cutting technology to ensure accurate blanking of steel plates, providing a perfect fit for assembly.

Strict Welding Protocols

Components are assembled and welded following stringent, certified welding procedures. This ensures the skeleton maintains structural integrity under immense dynamic loads.

Dynamic Balancing

Every Strudex rotor skeleton is individually tested and corrected using precision dynamic balancing equipment. This eliminates vibration, reduces stress on the drive train, and ensures smooth, quiet operation even at high speeds.

High-Performance Rubber Encapsulation

The metal skeleton is encapsulated with specially formulated, high-grade wear-resistant rubber. This rubber compound is chosen for its exceptional resistance to:

- Abrasion

- Corrosion

- Material buildup

- Slurry impact

It protects the internal structure while providing a smooth surface that discourages material buildup and maintains stable flotation performance.

Key Advantages of Strudex Flotation Parts

By choosing Strudex rotors and stators, you are investing in the long-term efficiency and profitability of your flotation circuit.

Exceptional Balance and Smooth Operation

Rigorous dynamic balancing minimizes vibration, protects the drive mechanism, reduces energy consumption, and creates a stable flotation environment.

Superior Durability

The combination of a robust metal skeleton, high-grade rubber compound, and unique thick-and-thin vane design delivers far longer wear life than standard offerings.

Optimized Flow Characteristics

The streamlined, scientifically optimized design ensures consistent slurry flow and optimal air dispersion, critical for maximizing bubble-particle contact.

Enhanced Flotation Performance

Improved recovery rates, better concentrate grades, and more consistent cell performance.

Applications of Strudex Flotation Rotor and Stator

Strudex flotation mechanism parts are suitable for:

- Copper flotation

- Gold flotation

- Lead-zinc flotation

- Nickel flotation

- Coal flotation

- Potash flotation

- Industrial minerals flotation

They can be used as replacement parts for major flotation cell brands and customized according to cell size, duty, and slurry conditions.